Advanced Wind Turbine Performance Optimisation
Wind Turbine Monitoring System
Dual Channel Monitoring
Wireless Connectivity
Real-time Streaming
High-speed Sampling
Measure drivetrain operational loading conditions including torque and bending transients which can cause premature failures of bearings and gear elements (including tooth breakages)
In the dynamic world of renewable energy, the reliability and efficiency of wind turbines are essential for sustainable power generation. However, long-term operations can lead to issues caused by excessive loading, jeopardising performance and longevity. Retrofitting conventional instrumentation for troubleshooting often proves impractical and costly. Enter the Wind Turbine Monitoring System by Transmission Dynamics – an innovative solution designed to address these challenges and optimise wind turbine performance.
Key Features
The Wind Turbine Monitoring System is equipped with cutting-edge features tailored for comprehensive monitoring and analysis.
Effortless Installation
With magnetic mounting clamps and an integral battery supply, installation is quick and hassle-free, requiring no costly modifications to existing infrastructure.
Real-time Monitoring
Enjoy real-time evaluation of torque events with a configurable sampling rate of up to 4,000 Hz, enabling prompt identification and resolution of potential issues.
Flexible Connectivity
Say goodbye to cable clutter. The system offers wireless connectivity for seamless data transfer, with accessibility via Cellular Network, Ethernet or WiFi.
Advanced Data Analysis
Utilise advanced analysis tools, such as rainflow counting and time at level, to gain in-depth insights into load distribution and turbine performance optimisation.
Specification Overview of the Wind Turbine Telemetry Solution
Instrumentation
- Two-channel strain gauge signal conditioning, accommodating full-, half-, and quarter-bridge gauges or other transducers.
- 4 kHz low pass active filter on each channel with a -120 dB roll-off per decade, ensuring accurate data capture.
- Independent signal offset, software gain (adjustable from 1 to 4X), and shunt calibration facility on each channel for precise measurements.
- 300X hardware gain (customisable from 1 to 1000) and 16-bit data sampling up to 4 kHz, providing high-resolution data for detailed analysis.
- Temperature and battery level monitoring to ensure optimal performance and uninterrupted data collection.
- Comprehensive data handling and storage capabilities, including Rainflow Count (64x32) and Time at level analysis, short bursts of time domain data, and recording of the 100 highest events in the time domain with accurate timestamps.
Interfacing
- Can be interfaced directly to strain gauges for seamless integration with existing turbine systems.
- Simple offset and gain adjustments can be made via software, allowing for easy customisation and calibration.
Communication
- Wireless communication with a PC eliminates the need for cable connections or line-of-sight, ensuring seamless data transfer and accessibility.
- Optional live data stream mode with logging to a PC hard drive enables real-time monitoring and immediate insights into turbine performance.
Data Sampling and Analysis
- 4 kHz data sampling rate with unattended real-time evaluation facilitates comprehensive analysis of turbine dynamics and performance.
- Supports advanced analysis techniques including rainflow counting, time at level, level crossing, and short time burst acquisition, providing valuable insights into load distribution and turbine health.
- Waveform data is captured for the 100 largest stress cycles, enabling detailed analysis of critical events.
Data Download
- Data can be downloaded via local (USB) or remote (GPRS) transceiver, providing flexibility in data retrieval methods.
- High-speed, robust Bluetooth pairing enables data download with a range of up to 100 metres, ensuring convenient access to turbine data.
The Wind Turbine Monitoring System sets the standard for precision, reliability, and performance in turbine monitoring technology, providing operators with the insights they need to optimise turbine performance and maximise operational efficiency.
Transmission Dynamics offers a comprehensive range of telemetry instrumentation products that have garnered acclaim among esteemed technology clients worldwide, winning multiple awards.
Our instrumentation has found widespread application across various critical sectors, from 2 MW to 15 MW wind turbine gearboxes, mining operations, marine enterprises, defence systems, automotive industries, and rail applications.
Installing the Wind Turbine Monitoring System
A straightforward process designed to minimise downtime with seamless integration on existing turbine infrastructure.
1. Preparation and Mounting
Ensure the turbine is safely shut down and identify the optimal mounting location. Utilise the magnetic clamps to securely attach the monitoring unit, accommodating various shaft diameters.
2. Sensor Attachment
Adhere pre-wired strain gauges to the turbine shaft using rapid setting epoxy. Position the gauges accurately to capture torque and bending loads during operation.
3. Power Supply
Connect the integral battery supply to power the system, ensuring uninterrupted data collection for extended periods.
4. Communication Setup and Configuration
Establish wireless communication using the provided transceiver. Configure the system settings, including sampling rate and analysis parameters, to tailor it to your turbine’s operating conditions requirements.
By following these installation steps, customers can quickly and effectively deploy the Wind Turbine Monitoring System, enabling comprehensive monitoring and analysis of turbine performance to optimise operation and maximise efficiency.
Why Choose Transmission Dynamics
Transmission Dynamics stands at the forefront of in-service load measurements, offering unparalleled expertise and innovation. Here’s why the Wind Turbine Monitoring System is the preferred choice for industry leaders:
Turbine Performance Optimisation
Equipped with high-capacity batteries, our system ensures uninterrupted data collection for extended periods, safeguarding against disruptions and optimising turbine performance.
Seamless Integration
Our advanced wind turbine telemetry system enables remote data download and communication with the device inside the nacelle, streamlining maintenance procedures and reducing downtime.
Comprehensive Analysis
Gain invaluable insights into load dynamics and turbine health with our comprehensive data analysis tools, empowering proactive maintenance strategies and informed decision-making.
Proven Track Record
Trusted by blue-chip clients worldwide, our monitoring system delivers reliability, performance, and effectiveness in even the most demanding environments.
Ready to optimise the performance and reliability of your wind turbines and critical systems?
Invest in the Wind Turbine Monitoring System today and unlock the full potential of your assets. Contact us now to learn more about our monitoring solutions and take the first step towards sustainable energy generation.